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Automated Double-Layer Tunnel Oven System
Conveyor Oven

Automated Double-Layer Tunnel Oven System

This tunnel oven features a dual-layer design with integrated fixture loading/unloading and automated return functionality. At the infeed section, the system synchronizes with upstream automation equipment to precisely load products onto fixtures. These fixtures then transport products through the heating tunnel for controlled baking.

The discharge end incorporates downstream automation for product unloading, after which fixtures are automatically transferred to the lower return conveyor. The fixtures efficiently cycle back to the tunnel entrance for reloading, completing a continuous production loop.

By seamlessly connecting baking processes with automated material handling, this system achieves fully automated production line integration, delivering significant efficiency improvements of 30-50% compared to conventional systems.

Key advantages:

  • Closed-loop fixture circulation eliminates manual handling
  • Perfect synchronization with upstream/downstream equipment
  • 24/7 continuous operation capability
  • Production capacity: 150-1200 units/hour (configurable)

    ​​Key Featuresproduct

    1.End-to-End Automation​​
    ●Front-end integration: Seamless interface with loading robots/conveyors for automatic product loading
    ●Back-end connectivity: Equipped with robotic arms for automated product unloading and fixture recycling
    ●Closed-loop material flow: High-speed lower-layer return track improves fixture turnover efficiency by 60%
    2.​​Precision Baking Solution​​
    ●Multi-zone temperature control: 6-8 programmable zones (ambient to 250°C) supporting gradient heating
    ●Dynamic thermal management: Patented vortex airflow design ensures ≤±3°C chamber temperature deviation

    ​Standard Work Cycleproduct

     3

    Technical Specificationsproduct

    Parameter

    Specification

    Standard Output

    150-1200 pcs/hr (based on product size)

    Fixture Cycle

    ≤110 sec/turn

    Thermal Efficiency

    35% improvement vs single-layer ovens

    Industry Applicationsproduct

    ●Automotive Electronics​​: ECU encapsulation curing  
    ●Medical Devices​​: Syringe siliconization drying  
    ●PV Modules​​: Solar backsheet film pre-curing  
    ​​ 
    For industry-specific configurations or 3D layout diagrams, please contact our engineering team.

    Our experienced team has designed equipment for a wide range of processes, including tempering, curing, preheating, drying, heat-shrinking and heat-forming.

    Consult us with your detailed requirements, we shall offer you more proposals.

    Customizationgah

    Featuresproduct

    ●Heavy-duty exterior with heavy-gauge, reinforced, cold-rolled steel
    ●Horizontal and vertical conveyor oven designs to maximize airflow
    ●Customize designed based on curing applications for materials such as plastic, varnish, rubber and epoxy
    ●Variety of configurations including flat conveyor belt style, teflon conveyor belt, carbon steel conveyor chains and more
    ●State-of-the-art digital controllers
    ●Optional items such as access doors, lighted viewing ports and light beam sensors
    ●Temperature ranges from 100℃ to 500℃
    ●Sizes are customizable based on requirements and production volume
    ●Automatic lifting or loading functions based on requirements and production line status
    ●Baked on white powder-coated finish on the exterior for long-lasting corrosion protection
    ●Adjustable air exchange system which allows fresh air to flow into the oven and exhaust gas get out of the oven
    ●Aluminum silicate insulation to ensure safe cabinet skin temperature
    ●Excellent reliability and performance ratings

    Optionsproduct

    ●Extra point thermocouple survey
    ●Temperature recorders (paper or paperless)
    ●Special control systems
    ●Programmable controller, Ethernet, and USB communications
    ●Clean room packaging for shipment and installation
    ●Data logging and trending
    ●N2 gas system
    ●Light tower
    ●RS232/RS485 communications converter

    Applicationsproduct

    ●Aging
    ●Testing
    ●Curing
    ●Drying
    ●Solvents, Coatings, and Paint Curing
    ●Stress-Relief

    Industriesproduct

    ●Aerospace
    ●Automotive
    ●Defense
    ●Electronics
    ●Research & Development
    ●Rubbers & Plastics
    ●Semiconductors
    ●Telecom
    ●Optical Communication

    After-Sale Serviceproduct

    Installation and comprehensive training of your staff are key to ensuring that your equipment operates properly. GMS Industrial Oven Installation offers a variety of installation and training options to ensure your equipment has a long productive life. Remote guidance, through email, instant messaging apps, phone call, face-to-face video, on-site guidance supports are all available for various clients.

    Packaging & Shippingproduct

    Packaging:
    Export wooden standard package. (non-log, non-solid wood, no fumigation, meet export standards)
    Shipping:
    We have the excellent cooperative forwarder to support transportation service including FOB, CIF, DDP and so on, to satisfy customer's special demands.

    Serviceproduct

    GMS Industrial has markets, sales, technical service and network team to provide customers and dealers with comprehensive pre-sales, in-sales and after-sales services. You can communicate with us if you have any questions and requirements.
    24 hours online. Messages will be replied as soon as they are received.

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