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Ultra-High Temperature Inert Gas Oven for V Debinding Process
Inert Gas Oven

Ultra-High Temperature Inert Gas Oven for V Debinding Process

This precision atmosphere-protected debinding heat treatment furnace is an innovative baking equipment R&D specifically to overcome the technical bottleneck of the "degreasing" process in high-end ceramic manufacturing. It creates a highly controllable heat treatment environment to ensure the safe, thorough and damage-free removal of organic carriers inside ceramic green bodies before they enter the sintering stage. It is a key pre-process equipment to guarantee the sintering quality and yield of high-end ceramic components.

    Core Application Fieldsproduct

    This product is mainly applied in the process link that requires the complete removal of organic binders (adhesive oil) from green bodies, and is an ideal choice for the following industries and products:


    Industrial Field

    Purpose of Heat Treatment

    Heat-Treated Products

    Electronic Components

    ● Degreasing (complete combustion of binders)

    ● Annealing

    ● Curing

    ● Ceramic materials/sheets

    ● Multi-layer Ceramic Capacitors (MLCC)

    ● Low Temperature Co-fired Ceramics (LTCC)

    ● Ceramic oxygen sensors

    ● Ferrite cores

    ● Flexible Printed Circuits (FPC)

    ● Common mode noise filters

    ● Thermistors

    Others

    ● Degreasing

    ● Curing

    ● Annealing

    ● Firing

    ● Drying

    ● Silicon carbide ceramics

    ● Electrostatic chucks

    ● Aluminum nitride

    ● Optical lenses

    ● Flexible substrates

    ● Rechargeable battery electrode materials

    ● Wire harnesses (copper wires)

    ● Catalysts

    ● Forged products

    Key Technical Featuresproduct

    1. 1. Precision Program Control & Uniform Heating
    • ● Multi-stage program temperature control: Supports complex multi-stage temperature programming, can set and store multiple heating curves, and precisely control the heating rate, holding time and cooling process of the debinding process. It perfectly matches the thermal decomposition characteristics of different materials and prevents product cracking and bubbling.
    • ● Forced hot air circulation: Adopts advanced air duct design and high-power circulation fan to ensure the circulation of hot air in the furnace chamber, achieve excellent temperature uniformity and guarantee consistent heating of all workpieces.
    • ● Excellent thermal insulation design: Uses high-quality thermal insulation materials with high thermal efficiency, low energy consumption, low external surface temperature of the furnace body and a user-friendly working environment.
    1. 2. Nitrogen Atmosphere & Safe Exhaust System
    • ● Nitrogen protective atmosphere: Integrates an atmosphere flow and pressure control system, which can maintain a stable protective environment of nitrogen or other inert gases throughout the process, eliminate the risk of oxidation or combustion of organic matter, avoid product oxidation, and ensure a safe and pure debinding process.
    • ● Powerful adjustable air intake and exhaust: A specially designed air intake and exhaust system with adjustable exhaust volume according to process requirements. It can quickly and safely discharge a large amount of flammable and corrosive gases generated by the thermal decomposition of organic matter out of the furnace, prevent accumulation, and protect the safety of equipment and operators.
    1. 3. Comprehensive Safety & Stability Configuration
    • ● Multiple safety protections: Equipped with multiple hardware and software interlock safety mechanisms, including independent over-temperature protection, atmosphere abnormality alarm, power-off data protection, etc., to realize "worry-free" monitoring of the production process.
    • ● Robust and durable structure: Adopts modular heating and air duct design for easy maintenance. The furnace door is equipped with an airtight locking and slow-opening mechanism, and the inside is configured with a flexibly adjustable shelf system to adapt to the loading requirements of various workpieces.

    Optional Models & Technical ParametersCustomization

    To meet the diverse needs of customers, this series offers a variety of specifications with the core parameters as follows:

    Model

    Internal Dimension (H*W*D) mm

    Heating Power

    Temperature Range

    Control Accuracy

    Temperature Uniformity

    GZ-OXY-DZ-500

    500×500×500

    14 KW

    Room Temperature ~ 550℃

    ±1℃

    ±2%℃

    GZ-OXY-DZ-600

    600×600×600

    16 KW

    Room Temperature ~ 550℃

    ±1℃

    ±2%℃

    • ● Heating time: Flexibly controllable by program with adjustable heating rate.
    • ● Standard configuration:All models are internally layered and equipped with stainless steel trays.
    • ● Cooling solution: Optional air cooling and water cooling are available to accelerate cooling and improve turnover efficiency.

    As an equipment manufacturer with years of experience in the industrial heat treatment field, we not only provide standard products, but also offer process-oriented customized solutions for customers. From equipment selection and process development to after-sales support, our engineering team will collaborate throughout the entire process to ensure your debinding process achieves optimal efficiency and reliability, helping you gain a competitive advantage in the high-end manufacturing field.

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    Serviceproduct

    GMS Industrial has markets, sales, technical service and network team to provide customers and dealers with comprehensive pre-sales, in-sales and after-sales services. You can communicate with us if you have any questions and requirements.
    24 hours online. Messages will be replied as soon as they are received.

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